PRODUCTION AND SERVICES

.1 Total Area Sq.mt. 25.000
.2 Shop and Warehause covered Area Sq.mt. 8.000
.3 Offices & Services Buildings Sq.mt. 1.200
.4 Segregated Area for Alloy Steel Sq.mt 840
.5 No. 1 Clean room for titanium
.6 No. 1 XRay Bunker
.7 No. 1 Sand-blasting Plant
.8 No. 1 Painting Plant
.9 No. 3 Furnaces for PWHT 7x7x21 m max (subcontracted)

Lifting and internal transport

.1 Max Combined lifting Capacity (Crane + Jacket) >= 400 tons.
.2 No. 12 Travelling cranes from 10 to 50 tons.
.3 No. 1 x 60 Tons Self-Moving Crane.
.4 No. 3 Fork Lift up to 10 Tons.
.5 No. 5 Trailer for internal movements up to 150 Tons
.6 No 2 electrically operating lifting jackets 120-400 Tons

Machinery for plates cut & cold working

.1 CNC controlled plate Oxigen/Plasma cutting and bevelling 3x12 mt.
.2 No. 2 Portable Machines for mechanical beveling up to 45 mm
.3 No. 3 Mechanical Bevelling and cylindering up to 200 mm thk (*)
.4 No 3 Units for plates, barrels cut (plasma/oxygen)

Manipulators/pullers

.1 No. 20 pairs of Shell Rolling Units up to 250 Tons.
.2 No. 10 Table Positioners up to 50 Tons.
.3 No 2 jacket pulling equipment hydraulically operated up tp 100 Tons

 

WELDING MACHINERY

.1 No. 5 SAW Units with manipulator up to 6H x 6L m operating range(*).
(*) Equipment shall also be operated with Tandem, weld overlay & ESW
.2 No. 1 SAW Orbital Unit for automatic Nozzles welding.
.3 No. 1 TIG/Plasma Automatic Welding Unit 4Hx4L m operating range.
.4 No. 12 Mig/Mag/FCAW/Tig Welding Units
.5 No. 5 Automatic Orbital Tig Units for heat exchangers tube welding (^)
(^)Including special heads for UREA application and IBW)
.6 No. 1 CNC controlled FCAW Unit for nozzles weld overlay min. 32 mm ID

Miscellaneous Equipment

.1 No. 4 Tube Expanding Equipment with Electronic Control.
.2 No. 1 CNC Tube Expanding Plant (MAUS) Ø 5000 mm and 600 mm max. depth
.3 No 4 sets Power Wrench up to 4” torque capacity.
.4 No. 3 Sets of Local PWHT system by electric resistance up to 750 °C.
.5 No 2 sets of Hydraulic test pressure Units up to 600 Barg

Mechanical machining

.1 No. 2 CNCVertical Lathe up to 3500 mm CNC controlled
.3 No. 2 Parallel Lathes. up to 850 mm.
.4 No. 1 Universal Milling Machine.
.5 No. 2 Radial Drilling Machines up to 80 mm. dia. holes radius 1900 mm.
.7 No. 2 CNC Drilling/Boring Machines 1900x3500 mm.
.8 No. 2 CNC Vertical Deep Drilling Machine up to 4300x4300 x 600 mm depth

 

QUALITY CONTROL EQUIPMENTS

.1 MT Examination: - Yoke and Prod Method.
.2 UT Examination: - Gilardoni/KrautKramer.
.3 PT Examination: - Coulor contrast/fluorescent type
- Water/emulsifier/solvent washable.
.4 V.T. Examination: - Endoscope.
.5 Hardness Test: - Poldi
- Equotip
- Telebrinell
.6 PMI: - Spectro-Test JR (Including C)
- Niton for Element check (all but C)
.7 Ferrite Check: - Fischer Ferrite-scope;
.8 Painting: - Elctrometer Instruments and Bykotest 7500 Fe/Nfe
.9 Various: - Calibrated instruments: pressure gauges, micrometers, callipers,tapes. A-meter, thermometer, etc.

REMARK:
- Mechanical Tests by external lab.
- Xray/Gamma/TOFDT operated by subcontractor (reading by Brembana)